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Intercast & Forge Pty Ltd

 

| Australia's Largest Iron Foundry

Intercast & Forge is Australia’s largest iron foundry and also operates Australia’s premier cold and warm forge.

Intercast & Forge creates customer specific solutions for manufacturing cast or forged parts. Our technical and metallurgy experts combine forces with your team, ensuring a solution contributes to all areas of your operation. So if your needs are for either massive productions runs or a solution developed utilising an intimate knowledge of metal manufacturing, we have the size, flexibility and expertise to help.

Our massive capacity of 77,000-ton per annum, comes courtesy of our four Disamatic vertical moulding machines along with a 2,200-ton per annum cold/warm forging facility, to consistently produce the highest quality parts. And we are very flexible with production runs, able to handle a wide range of variations in demand and volume thanks to our high-tech scheduling software

Whether you require large production capabilities or service niche markets you can be assured of the highest quality product possible, from a company with the flexibility to deliver as needs evolve. You too can enjoy the benefits of the region’s largest capacity, with the capability to produce complex products for a range of industrial markets, in a wide range of metal grades.

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Since 1854, to the present day, Intercast & Forge has continually made improvements to become the world’s leader in applying innovation and technology to iron. We have consistently set the benchmark for demonstrating what is possible and how smarter thinking leads to greater production performance.

From one of the remotest places on Earth, our reputation has taken on Global significance, with more than 35% of our business exporting to USA, Canada, Mexico, Columbia, UK, Belgium, Estonia, Japan, Taiwan, Hong Kong, Thailand, Sweden, Malaysia, Singapore, Philippines, Indonesia, India, Sri Lanka, Bangladesh, and South Africa. In Australia we supply an impressive 40 per cent of the Australian market for high quality cast iron components.

For all markets we deliver world-class components primarily for the automotive, rail and general industrial markets. We excel with the capability to supply components that consistently meet the close tolerance and safety critical specifications required by modern manufacturing industries.

You won’t be tied down to dogmatic production runs
To keep pace with your requirements, our highly responsive production team employs the latest in scheduling technology, allowing us to maximize the flexibility of our automated casting lines. When needed, we can rapidly switch from one production run to another and if required, back again in the same day.

Limit your risk; increase peace of mind
With two major plants, serviced by two major Ports, you have built in redundancy, in terms of plants, logistics and the massive capacity of 4 DISA’s. In case of unforeseen downtime with machines or other events, your order will still be fulfilled and delivered.

Products and Services

1. Our Services
2. Casting Solutions
3. Forging Solutions
 

1. Our Services

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Iron Castings
Production of medium to high volume precison iron castings using a vertical sand moulding process

Cold Forging
As Australia’s premier producer of Cold and Warm forgings in Steel & Aluminium, we offer a range of sizes and added value services.

 

2. Casting Solutions

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Castings for The Automotive Industry
Our development team use the latest CAD/CAM and casting simulation software (Magmasoft) to provide support for each customer’s design engineering team, in order to optimize the design and tooling for a new product.

Castings for The Railway Industry
Our development team use the latest CAD/CAM and casting simulation software (Magmasoft) to provide support for each customer’s design engineering team, in order to optimize the design and tooling for a new product.

Castings for The Mining & Earth Moving Industry
Our development team use the latest CAD/CAM and casting simulation software (Magmasoft) to provide support for each customer’s design engineering team, in order to optimize the design and tooling for a new product

Castings for General Industry
Our development team use the latest CAD/CAM and casting simulation software (Magmasoft) to provide support for each customer’s design engineering team, in order to optimize the design and tooling for a new product.

Castings for The White Goods Industry
Our development team use the latest CAD/CAM and casting simulation software (Magmasoft) to provide support for each customer’s design engineering team, in order to optimize the design and tooling for a new product.

Castings for The Construction Industry
Our development team use the latest CAD/CAM and casting simulation software (Magmasoft) to provide support for each customer’s design engineering team, in order to optimize the design and tooling for a new product.

 

3. Forging Solutions

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Forgings for The Automotive Industry
As Australia’s premier producer of Cold and Warm forgings in Steel & Aluminium, we offer a range of sizes and added value services. Presses range from 200 to 1270 tons, which produce forgings in steel up to 8kgs and aluminium up to 1.0 kg.

Forgings for The Mining & Earth Moving Industry
As Australia’s premier producer of Cold and Warm forgings in Steel & Aluminium, we offer a range of sizes and added value services. Presses range from 200 to 1270 tons, which produce forgings in steel up to 8kgs and aluminium up to 1.0 kg.

Forgings for General Industry
As Australia’s premier producer of Cold and Warm forgings in Steel & Aluminium, we offer a range of sizes and added value services. Presses range from 200 to 1270 tons, which produce forgings in steel up to 8kgs and aluminium up to 1.0 kg

http://www.intercast.com.au/ | Australia's Largest Iron Foundry

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