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MTL Instruments

 

| Safety Explosion Protection Devices

The MTL Instruments Group plc is recognised as a world leader in the development and supply of intrinsic safety explosion protection devices and specialises in lightning protection, surge protection and gas analysis equipment. Many of the worlds safety-critical processes are monitored, controlled or protected by MTL products and the Group is distinguished by its global network of sales and support centers and by its acknowledged position as thought leader in this high technology marketplace.

Products and Services


 

Hazardous Area Products

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MTL7700 Series Barriers
The latest range of barriers, the MTL7700 series, builds on the established MTL700 products that were introduced in 1982.

MTL700 Series Barriers
The MTL700 Series, noted for its robust mounting and earthing arrangements and its field-proven circuitry, has become virtually an "industry standard" during its lifetime.

MTL5500 Series Isolators
The MTL5500 Series modules are versatile yet simple to apply; use the latest technology and yet are well proven. These contrasting attributes stem from the progression of MTL expertise in the design and manufacture of isolators for intrinsic safety and the application of innovative technology to achieve the required separation and segregation of the circuits.

MTL5000 Series Isolators
Modern process plants have to pass many different types of signal data between safe and hazardous areas and the MTL5000 series Isolators provide that interfacing solution.

MTL4500 Series Isolators
Improving upon the widely adopted, enormously successful, "industry standard" MTL4000 Series was a big challenge but the innovative MTL4500 Series includes several new features for backplane mounting isolating interfaces.

MTL4000 Series Isolators
Connecting control systems for hazardous process plant can be as straightforward as connecting them to plant in safe areas when using the MTL4000 series backplane mounted isolating interfaces.

MTL2000 Series Isolators
MTL2000 Series isolators are DIN-rail or surface mounting devices that are mechanically compatible with the MTL3000 Series units.

MTL E-Series Isolators
MTL’s E Series is a range of high quality galvanic isolators, including some non-IS models, in 19-inch Eurocard format. All MTL Eurocard interface devices conform to the DIN41494 Eurocard standard and also to NAMUR EMC standards. The IS versions are ATEX, PTB or TÜV certified to CENELEC standards.

Redundant Fieldbus Power Supplies
The MTL-Relcom redundant fieldbus power system provides redundant power conditioning for fieldbus network segments and facilitates the connection of redundant input power supplies. Users can select from the widest range of available power options ranging from single-segment (FPS-I) through two/four-segment and eight-segment (F600 & F800 series) redundant power systems.

Non-Redundant Fieldbus Power Supplies
The MTL5995 isolated power supply has become the established industry standard for fieldbus networks. Fieldbus power supply isolation protects against communication errors resulting from crosstalk between fieldbus segments and more than one earth fault resulting in the failure of multiple segments.

FISCO Power Supplies
FISCO - what is it?

FNICO Power Supplies
FNICO - what is it?

Megablock Series Of Wiring Hubs
Megablocks are DIN-rail mounted passive hubs designed for use in FOUNDATION fieldbus™ and Profibus-PA segments. They can connect 2, 4, 8, 10 or 12 field devices to the network trunk cable and can also provide short circuit and over voltage protection to the segment.

AS-i Megablock Series
AS-i Megablocks are DIN-rail mounted passive hubs for the AS-i network. They connect several AS-i devices to the network trunk cable and provide short circuit and over voltage to the segment.

931x-FB Intrinsically Safe Fieldbus Barriers
MTL has added a range of intrinsically safe Fieldbus Barriers to their portfolio of fieldbus power supplies and wiring components.

Spur Connectors
If an Entity certified* field device needs to be added to a segment powered by the 9121-IS FISCO power supply, then a 9321-SC Entity spur connector can be used.

Process Junction Boxes
MTL Process Junction Boxes are designed for mounting Megablock fieldbus wiring components. They offer plenty of space for termination and wiring, making it easy to install and maintain the fieldbus system.

Terminators
The fieldbus standard requires busses to be terminated at both ends. In many applications, one terminator is built in to the power conditioner, which is usually located near to the control system.

MTL951 Hazardous Area Connectors
MTL951 Ex d e hazardous area plug and socket connectors enable the operator to remove equipment from a power or signal line in a hazardous area, without having to isolate the supply.

Fieldbus Diagnostic Tools
MTL have built on the experience of being the leading supplier of fieldbus diagnostic tools for over 7 years to develop the MTL F809F on-line Fieldbus Diagnostic Monitor.

Industrial Network Solutions
MTL offers a range of ground breaking Industrial Ethernet solutions including the Tofino™ Security Solution, the world's first Intrinsically Safe Power Over Ethernet POEx™ and through our relationships with industry leading manufacturers a full range of economical Ethernet products.

Network Security -Tofino™
The Tofino™ Industrial Security System is a new and unique, solution from MTL and Byres Security that addresses the important issue of protecting Industrial Networks from modern cyber-security attacks.

Intrisically Safe Ethernet For Zone 1 Hazardous Areas - 9461-ET Ethernet Gateway
The 9461-ET Ethernet Gateway gives existing intrinsically safe equipment “Ethernet connectivity” by allowing conventional serial communication port equipment to be connected to an Ethernet network.

Intrisically Safe Ethernet For Zone 1 Hazardous Areas - Copper to Fibre IS Converter
The 9465-ET 10/100Mbps Copper to Fibre Optic Media Converter allows an Ethernet network to be extended over a greater distance.

Intrisically Safe Ethernet For Zone 1 Hazardous Areas - IS Managed Ethernet Switch
The 9466-ET 10/100Mbps, Layer 2, Ethernet switch allows the interconnection of MTL 9400-ET series networking modules via its 5 ports. It also enables an Ethernet network to cover a greater distance using either Cat5e cable or fibre-optic for longer spans.

Intrisically Safe Ethernet For Zone 1 Hazardous Areas - IS Ethernet Isolator
The 9468-ET 10/100Mbps, Isolating Ethernet Barrier allows the interconnection of a Zone 2 or un-certified safe area device to the intrinsically safe 9400-ET series of Ethernet networking products, operating in the hazardous area.

Intrisically Safe Ethernet For Zone 1 Hazardous Areas - IS Wireless Access Point / Bridge
The 9469-ET is a multi-functional module that can be used as an Access Point, Wireless Bridge (Client) or Wireless Repeater When used in the Access Point (AP) mode, it allows wireless devices to connect through it and onto the wired Ethernet network, either in AD-HOC or Infrastructure modes.

Intrisically Safe Ethernet For Zone 1 Hazardous Areas - 12V DC IS Power Supply
The 9491-PS Power Supply is the preferred method for supplying the 9460-ET series of instrinsically safe

Managed Ethernet Solutions
For industrial automation applications, redundancy is an important issue to help increase the reliability of your system. MOXA EtherDevice™ redundand ethernet switches come equipped with a redundant network protocol called Turbo Ring developed by MOXA.

Unmanaged Ethernet Solutions
These industrial grade, 5-, 8-and 16-port ethernet switches are specifically designed for industrial automation and control system applications

Media Conversion Solutions
Specifically designed for reliable and stable operation in harsh industrial environments, the MOXA range of Industrial Media Converters (IMC) provide industrial grade conversion between 10/100 BaseT(X) and 100BaseF(X). Approved for Class 1, Div. 2/Zone 2 hazardous area use, the IMC series uses proven design to keep you industrial automation applications running continuously.

Wireless Ethernet Solutions
If your application uses mobile equipment that is controlled via a TCP/IP network, or the cost of installing cable conduits on your site is prohibitive, then you should consider setting up a wireless local area network (WLAN).

Video Networking Solutions
Video surveillance systems enhance the efficiency of monitoring and control, which are executed in industrial environments by a Data Acquisition & Analysis system.

MTL HART® Connection System
Every HART® field device is capable of providing significant data about your system and the processes it is controlling. Don't ignore such a valuable asset?

MTL4840 Connection System
For an expandable installation, the MTL4840 connection system must be your choice for unrivalled flexibility.

HART™ Acquisition
The high accuracy offered by HART transmitters is used to its maximum potential when the process variables are transmitted in digital form from the field instrument through the I/O to the controlling host. The controller can access the status of each smart field device, providing greater diagnostic information on the health and operation of the associated sensor.

HART™ Passthrough Systems
MTL8000 2/x systems provide on line access from a PC to the HART field devices for monitoring device performance. HART devices may be selected for regular status monitoring and alerts can be issued if the status changes.

Instrument Management Software
Powerful Instrument Management Software (IMS) is being widely adopted by the process inductry to provide detailed process and maintenance information for a broad range of HART field devices.

MTL8000 Process I/O ™
The MTL8000 Process I/O™ system is part of the world's best selling modular subsystem that offers maximum flexibility for any installation.

MTL Safety Related (SR) Series Isolators
Safety Instrumented Systems (SIS) is not a new concept. It has long been the practice to fit protective systems to industrial process plants wherever there is a potential threat to life or the environment if something should go wrong.

MTL Displays For Hazardous Areas
MTL offers a comprehensive range of displays for hazardous areas - click image for further details and datasheets.

MTL830 Series Multiplexers
MTL830 Series multiplexers with Modbus outputs avoid the need to isolate each instrument loop.

Power Supplies
MTL's range of power supplies are designed according to the latest industry requirements and standards.

 

Open System Products

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MOST Hybrid Control Software
MOST Hybrid Control Software, with its concurrent support of both process and logic control strategies, is an ideal solution for process applications that also require some sequential logic control (i.e. Ladder Logic) in a process environment.

MOST Logic Control Workbench
The MOST Logic Control Workbench is an integrated programmable logic control project development environment that centralizes and coordinates project engineering.

MOST Hybrid Controller
MOST Hybrid Control provides a fully integrated solution for process control, logic automation and strategy development.

MOST Logic Controller
The MOST Logic Controller is a rugged, field-mountable control platform intended for those process applications that may have utilized programmable controllers (PLCs) because of their ability to scale to fit smaller applications.

RJLNXX Industrial Ethernet Switches
While the use of Ethernet in manufacturing operations offers numerous advantages, it also presents certain challenges in network design.

 

Surge Protection

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Surge Protection - ZoneSentinel Series
The ZoneSentinel range is engineered for application at distribution boards and small service locations and provides cost effective, high capacity surge protection to 90kA per phase.

Surge Protection - ZoneDefender PRO Series
The ZoneDefender PRO range is a versatile, high performance surge protector designed for use in a wide variety of industrial, institutional and commercial applications. This is the most compact, powerful, feature-rich surge protector on the market today.

Surge Protection - ZoneDefender2 Series
The ZoneDefender2 AC range has been specifically designed for small distribution panels.

Surge Protection - MA3100 Series
This cost effective surge protector is for applications described by IEC 61312 where the surge protector could carry a partial share of the lightning surge current.

Surge Protection - MA100 Series
The MA100 Series ac power system surge protectors prevent surges and transient overvoltages from damaging electronic systems such as instrumentation control panels, telemetry outstations and fire and security alarm installations.

Data & Signal Surge Protection - SDX Series
SD Series surge protection devices combine unparalleled packing densities, application versatility, proven reliable hybrid circuitry and simple operation - features which make the series the ultimate surge protection solution for process equipment.

Data & Signal Surge Protection - SD Series
In addition to the many beneficial features offered by SDX devices, the SD variants use/disconnect package provides both fused protection against fault currents and a convenient method of isolating field circuitry from protected circuitry without needing additional disconnect terminals.

Data & Signal Surge Protection - SDR Series
High speed data links between buildings or one part of a plant to another have become more common with the widespread use of smart transmitters and the increase in unmanned installations.

Data & Signal Surge Protection - SD32T3
Vibration sensors and 4-20mA loop process control systems invariably require three wire connections, when powered from an external source.

Data & Signal Surge Protection - SDRTD
The specially designed SDRTD device for Resistance Temperature Detectors provides full 3 wire protection in a single compact unit, whilst maintaining high measurement accuracy.

Data & Signal Surge Protection - SDR3
The recommended choice for the protection of 3 wire pressure transducers on low power circuits is the SDR3, designed specifically for this purpose.

Data & Signal Surge Protection - mSA Series
The mSA Series of sur ge protection devices is designed to safeguard remote electronic quipment from surges on signal and data cabling.

Data & Signal Surge Protection - ZoneBarrier Series
ZoneBarrier modular telecom protection devices provide a uniquely customer configurable port-by-port protection approach.

Data & Signal Surge Protection - TP48 Series
The TP48 surge protection device safeguards field-mounted process transmitters where it matters, right at the unit.

Data & Signal Surge Protection - TP24/7 Series
The TP4/7 surge protection device is a unique unit providing a level of protection for field-mounted transmitters that is far in excess of the optional transient protection facilities available from the transmitter manufacturers - without invloving any additional wiring, conduit modifications or other expensive extras.

Data & Signal Surge Protection - TP-Pipe Series
The TP-Pipe surge protection device safeguards field-mounted process transmitters where it matters, right at the unit.

Data & Signal Surge Protection - HW48
The HW48 device safeguards Honeywell STT350 intelligent transmitters against surges and transients from field cabling.

Data & Signal Protection - SLP Series
The multi-stage hybrid of the SLP Sereis uses a combination of solid state electronics and a gas filled discharge tube (GDT) to provide surge protection up to 20kA.

Data & Signal Protection - IOP Series
The IOP offers protection for both digital I/O and analog I/O.

Fieldbus Protection - TP32 & TP32-T
The TP32 is specifically designed to protect process transmitters and devices on Fieldbus systems.

Fieldbus Protection - FP32
FP32 devices provide surge protection along the Trunk or Spurs of fieldbus systems from damaging the associated electronics such as terminators, spur blocks and the bus control equipment.

Fieldbus Protection - MA4000 Series
Although designed specifically with bussed systems in mind, the MA4000 Series is available in a range of voltage options (24Vdc,48Vdc,110Vac and 230Vac) making it universally suitable for protection power supplies in hostile environments.

Telecom Surge Protection Products - DP200 BT & RJ Series
The DP200 BT & RJ Series provides robust, 10kA, plug in protection for fax, modem, telemetry and other telecom applications. Units are available with either a BT or RJ11 style plug and socket, DP200/BT and DP200/RJ respectively.

Telecom Surge Protection Products - TS Series
TS Series protection devices provide full 10 pair surge protection in a single compact unit.

Telecom Surge Protection Products - mSA Series
mSA Series telecom protection devices provide protection for private wire installation (mSA units) or public swit ched telephone networks (mSAPN devices).

Telecom Surge Protection Products - DP DIN Series
The DIN rail mounting DP DIN Series provides 10kA surge handling capability for telecom applications.

Telecom Surge Protection Products - ZoneBarrier Series
ZoneBarrier modular telecom protection devices provide a uniquely customer configurable port-by-port protection approach.

Network & Comms Surge Protection Products - ZoneBarrier Series
ZoneBarrier Series is a completely modular communication line protection system.

Network & Comms Surge Protection Products - IP Series
IP Series Interface Protectors provide in-line protection between incoming data cables and equipment I/O ports.

Combination Protection Products - ProShield Series
The ProShield Series provides the ultimate configurable protection platform through the unique patented design of seven high performance AC mains/power outlets (US style) plus three easy slide-in data protection bays.

Combination Protection Products - NetShield Series
The NetShield Series provides full strength surge protection where you need it most.

Combination Protection Products - ZoneGuardian Series
ZoneGuardian is a fully configurable Series available in 3 x ac mains/power outlet plug in, 3 x ac mains/power outlet strip and 7 x ac mains/power strip outlet versions.

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