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Complete Plate Processing Machine | Fabricator XRP

Supplier: Farley Laserlab

Complete Plate Processing Machine With Plasma Cutting, High Speed Drilling And Milling


The Fabricator XRP is a next generation complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The innovative sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mm x 250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, to finished quality, straight off the table, in one set-up, with one operator.

This flexible, user-friendly, duel beam, multi-carriage, multi-torch machine is for the big industry players looking for a fully automated and integrated system that eliminates downtime between processes, is simple enough for one operator to setup and run and provides an impressive return on investment.

While achieving the very best cutting performance from Hypertherm's new HPR400XD HyDefinition plasma systems (capable of piercing 50mm MS), it is the innovative sub-axes drilling capability that sets a new industry standard. Watch the video to see the Fabricator XRP sub-axes in action both drilling and milling.


Beam Construction:          Twin Beam

CNC Controller:              Farley Laserlab PDF-TS Touch screen controller

Profiling speed:                 Up to 20m/min

Rapid traverse:                 Up to 50m/min

Spindle Motor:                 SIEMENS 1PH7

Max spindle speed:          6000rpm                                         

Spindle torque:                210.1Nm @ 1000rpm

Max drilling power:          27kW (36hp) @ 60% duty, 30kW (40hp) for 30 minutes

Accuracy:                        ± 0.15mm     

Maximum drill (insert):     65mm (only a guide as customers do drill larger)

Repeatability:                   ± 0.1mm
Max tool diameter:          75mm all pockets full, 130mm alternate pocket empty
Cutting widths:                2m to 5m                                   

Cutting length:                 3m to 50m           

Max clamping thrust:       12000N                                                                     

Material thickness:          6mm - 140mm      

Spindle taper:                 BT40

Max drilling power:         27kW (36hp) @ 60% duty cycle          

Coolant system:              High pressure through spindle, external coolant & plate wash

Milling capacity:              up to 350mmØ while clamped    

Drive system:                  Twin side drive Helical rack & twin pinion, backlash free gear box

Rail System:                    Trapezoidal rails with hardened and ground helical racks

Servo Motros:                Siemens

Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.