Traditional methods of reducing the particle size of soft offal material from abattoirs involve the use of disc hashers and hoggers.
Both of these methods produce inconsistent particle sizing and have poor cutting efficiency resulting in large amounts of separated fat particles ("pea fat") being generated and lost to the effluent system. Poor cutting efficiency and inconsistent particle size increase cooking times and when bone in material is mixed with soft offal for rendering, the softs can be overcooked resulting in increased fines and increased FFA (free fatty acids).
By using a Brentwood Gut Cutter, a consistent sized material is produced and fat losses are minimised therefore increasing the efficiency of downstream processes. The high torque/low speed design increases cutting efficiency, reduces power requirements, and reduces maintenance costs.
The design of the machine is robust so that any metal items such as hooks are able to be passed through the shredder with minimal damage. Larger unshreddable items will activate the overload back off function enabling an alarm to be sent to the operator and the unshreddable item removed.
These units can be easily cleaned with a high pressure hose and the hot dipped galvanised finish ensures a long cutting chamber life. These units were developed in conjunction with the CSIRO (Commonwealth Scientific and Industrial Research organisation) to increase the efficiency of the Australian Abattoir Industry and have been proven under the most demanding conditions in hundreds of locations throughout Australia, New Zealand, and overseas (see CSIRO report A-89).
Reduction in separated fat losses when compared to disc hashers, prebreakers, or hoggers
Produces consistent particle size and shape to improve rendering performance (25% reductions in batch cooking times have been recorded)
Reduction in water use for washing due to consistent particle size
Developed with the CSIRO for proven performance in Abattoirs and rendering plants
High torque/slow speed cutting action = low maintenance costs
Proven performance under the toughest conditions in abattoirs and rendering plants throughout Australia, New Zealand, and South Africa.
Close tolerance cutting action
Robust and durable
Fast replacement of cutters and anvils
Planetary gearbox gives exceptional duty cycle and low noise
Hexagonal alloy shafts for superior strength and endurance
Central finger support to ensure minimal shaft deflection
Hot dipped galvanised casing for long life
High strength case hardened alloy steel cutters that can be hard - faced and dressed in situ.
Seal protection plates with replaceable hardened bushes protect bearings and the gearbox
Permalube system keeps end bearings lubricated
Supplied as standard with galvanised meat hopper, galvanised stand, and DOL control panel fitted with a Brentwood Shredder Control card.
Brentwood 'Smart Start' or Brentwood "Eco Vari Drive" load management systems available
Fast access to spare parts through Brentwood's Service department
Click here for more information about Brentwood Recycling System's Gut Cutters.
Brentwood Recycling Systems | Recycling and Waste Processing Machinery
Brentwood Recycling Systems is a leading manufacturer and supplier of recycling and waste-processing machinery — including shredders, apron feeders, conveying and feeding equipment, polystyrene recycling equipment and sorting and screening equipment
With 35 years of experience, Brentwood Recycling Systems has the expertise, experience and capacity you need to create effective commercial solutions.
We are the major manufacturers of industrial shredding machines in Australia, with the capacity to build machines up to 110kW for a wide range of applications.
An extensive range of 'multi-purpose' shredding plants have been developed for volume reduction of municipal and industrial waste, having throughput capacities of up to 30 tons per hour.
Brentwood also manufactures apron feeders, trommel screens, belt conveyors and separation systems, including an extensive range of materials handling systems — all of which can be integrated into purpose-built turnkey projects.
Brentwood Recycling Systems is also sole distributor for a wide range of the best international brands, including Metso (M&J Shredders), Redoma, Sensortechnik, Cushionpack and Gicom.
All of this means that we are able to create effective, tailored solutions for any challenge you may be facing.