Process Weighers, also known as continuous Batch Weighers come closest of all dynamic weighing equipment to static weighing. These industrial weighing systems provide the most accurate and easy to calibrate dynamic weighing system.
Active Weighing Solutions offers a range of Not-For-Trade and For-Trade Process Weigher / Batch Weigher models to suit specific applications. Product flow rates of up to 2,000tph can be accommodated and accuracies .± 0.25% or better.
Installed into a process line, the Process Weigher / Batch Weigher can be set to either:
Monitor flow rate
Control product flow rate
Batch out a pre-determined amount of product
Process Weigher / Batch Weigher operational cycle:
Product is accepted from an appropriate feed device into a weigh hopper through a Feed Gate
The Feed Gate closes while the product is weighed
Once weighed, the product discharged from the hopper to flow into the continuous stream
The cycle is repeated
Accuracy / Flowrates
Expect accuracy ± 0.25% or better
Flow rates up to 2,000tph.
The Process Weigher comes standard with a mild steel housing and contact parts.
Stainless steel contact parts
Fully Stainless Steel
Single Position Radial Catch Gate
Full Strain Gauge Load Cell Design
A totally enclosed (dust tight / hygienic) product stream
Integral aspiration ensuring quick stabilisation and balancing of pressure above and below the weigher
Automatic residue clean out – product is not left in the weigher
Instantaneous flow rate measurement or control
Hazardous Area design accommodation
Automatic Calibration Weights
Two position Catch Gate
NOT FOR TRADE Models
Integrated with an EMC 2065 weigh batcher controller, a Not-For-Trade Process Weigher / Batch Weigher will provide:
Instantaneous flow rate
Totalised material throughput
RS232, RS422/485 Communications
An optional Analogue Output can be incorporated to:
Control other equipment
Provide a reference signal to control the addition of one or more additional products
Ratio control additional products.
FOR TRADE Model
Integrated with an AD-4401 digital indicator, the IPW800A model gives two lines of display showing the hopper weight and the totalised throughput.
An optional analogue output card will drive an external flow rate indictor.
Active Weighing Solutions | Weighing, Bagging Bulk Materials & Powders
Active Weighing Solutions is a dynamic weighing equipment specialist with more than 20 years experience in weighing equipment design, manufacture and maintenance. Whether its bulk material blending, batching, bagging or simply weighing, we have the depth of knowledge and expertise to offer best possible solutions. .
From supply only through to full turnkey solutions, the Active Weighing Solutions range includes belt weighers, weigh belt conveyors and feeders, weigh screw feeders, impact weighers, loss in weight systems, in process weighers, batch weighers, bag/sack filling lines, bulk bag unloading and filling systems, and fully automated systems including robotic palletising.
Our strength lies not only in the quality of the equipment, but the total package. We offer a complete professional service from initial specification, design and manufacture, through to commissioning.
Our engineers work with clients to achieve the most effective solution for each application – whether monitoring, controlling, blending, batching, loading, unloading or bagging.
Our engineers and service technicians deliver ongoing support and maintenance servicing.
Active Weighing Solutions engineered solutions take into account product material handling properties, operational requirements, occupational health and safety, economic considerations and ongoing maintenance ease. We tailor our service to your requirement, from supply only through to complete turnkey solutions.
Active Weighing Solutions weighing machinery is proven in a broad spectrum of industries, including Foods, Grains, Plastics, Chemicals, Quarries, Mining and Recycling.
* Australian Agent for EMC Weigh Controllers and Indicators
* Australasian Agent for Pacepacker Fully Automated Bagging Systems