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Edgebanders Premium - Format4 Perfect 710 e-motion

Supplier: Felder Group Pty Ltd

Productivity, flexibility and precision all in one machine.

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Settings that can be repeated accurately time and time again for precise results, aggregates that can be adjusted at the touch of a button and much much more.

e-motion-Control system
perfect 610/710 e-motion:
Control panel with 10.4” colour touch screen

Functions:

  • User-defined program storage
  • Control of the electronically positionable units
  • Fine adjustment of the units to 1/100 mm from the control panel
  • Easy, self-explanatory representation of the units and their functions
  • Glue heating parameters settings (temperature, idle and operating)
  • Unit selection
  • Selection of the contact pressure of the pressure rollers
  • Fine adjustment of the distance parameters
  • Setting adjustment of the trimming length of the protruding edges at the front and the back of the workpiece
  • Plain text error messages
  • Maintenance schedule

Odometer for total meters of material used and much more...
 
Edging feed and guillotine scissors for coiled and stripmaterial up to 60 mm thick
Depending on the requirement, coiled material 0.4 to 3.0 mm thick and strip material up to 10 mm thick can beused for workpieces up to 60 mm in thickness. An infrared sensor recognises whether edging material is availableto be machined. The guillotine scissors, to cut the coil material, are set to the maximum of 3x 64 mm.

The magazine, which automatically feeds the strip material via the pin grip roller has a holding capacity of 120 mm.
The height settings on the pressure bar and the contact pressure manometer placed next to the edge infeed ensure quick changeover times.
 
Glue application unit Short heating time, quick change system
The "perfect" edgebander requires only 8 minutes to reach operating temperature! The Teflon coated glue pot and its tool-free quick change system is suitable for EVA (ethylene vinyl acetate copolymers) and PUR (Polyurethane resin) hot melt adhesive granulates.
The fine adjustable glue cylinder ensures that the correct amount of the glue required is applied and can adapt perfectly to different edging materials.
 
Pressure rollers Perfectly glued edging
The first pressure roller, which is solid and adjustable, presses the edging material to theworkpiece. The adjustable control prevents the glue from smearing and the edging tape from being “squashed”. The two conical moulding pressure rollers complete the glue bond at the top and bottom. Two contact pressure settings can be selected from the control panel: less pressure for when strip material is processed and higher pressure for processing coiled material
Two pneumatic contact pressure settings can be selected from the control panel: a strip cylinder with little pressure, a roller cylinder with high pressure.
 
End cutting unit Precise cuts for each application
The end cutting unit consists of 2 independent saw units, each with high frequency motors running at 12,000 rpm. Linear guidance ensures the highest level of precision. The units can be tilted between 0°–15° - either manually or pneumatically, controlled via the control panel depending on the build options chosen. You have the option of cutting the front edge only at 15°, the rear edge only or both edges.
 
Multifunctional trimming unit Innovative precision with quick setup
The multi-functional flush, radius and bevel trimming of thin edges unit consists of two independent trimming units with high frequency motors (12.000 rpm). Linear guides guarantee the highest possible precision with little maintenance required. The easy adjustment and setup of the unit, means that it is extremely quick to change between different edge thicknesses and profiles. Depending on the build option choosen, the multi-function unit can either be adjusted manually or pneumatically, controlled via the control panel.
Precise dial gauges on the x-motion models ensure that all the units are set up quickly and precisely.
 
Corner rounding unit An indispensable level of productivity
No more time consuming post processing of the workpiece! The Format-4 corner rounding unit "finishes" workpiece corners (incl. soft forming and post forming materials) for edging materials 0.4 to 3.0 mm thick and up to 60 mm in height, without reducing the feed rate.
The solid cast iron construction, linear guides and HW cutters ensure long-term precision. The corner rounding unit is controlled from the control panel.
 
Premilling unit Ensures a perfect finish
The two diamond tipped spindle heads rotate in opposing directions, ensuring a perfectly straight workpiece edge, to which before the edge material can be glued. The premilling unit guarantees that chipped or torn edges are a thing of the past, each and every time.
After entering the exact dimensions, the premilling unit executes a perfect edge cut to your panels.
Special V cut, manual setting of the depth of cut
0–3 mm on the x-motion models.
 
Radius scraping unit The “perfect” finish - a quality option
The radius surface receives a light scraping removing any remnants from the trimming process, ensuring a smooth finish. The fine adjustment is manual. The radius scraper unit can be disengaged either manually or pneumatically from the control panel, depending on the model.
 
Electronically controlled glue scraping unit The "perfect" finish - a quality option
For a perfect surface finish. The light scraping function of the surface scraper knives removes all glue residues from the glue bond on the workpiece surface. One more step towards the perfect and completely finished workpiece.
 
Buffing unit The "perfect" finish - a quality option
Super finish for ABS and PVC edging material. The machine can, on request, be equipped with spraying equipment to apply polish onto the workpiece.
 
Spraying equipment and spray for the perfect "finish", leaving a workpiece requiring no further processing
Low consumption guaranteed due to application controlled spray nozzles to apply separation solution for PUR glue, antistatic solution and lubricant for sensitive edging materials and cleaning agents and polish for clean workpieces and a perfect finish.
 
Infrared lamp so the edging adheres better onto cold workpieces
The operation controlled, high quality quartz infrared lamp warms the edge surface in front of the glue unit. This guarantees that the edging adheres to cold workpieces.

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