Total Productive Maintenance or Prevention at Source of Equipment is an operational improvement strategy that is saving companies millions of dollars. Learn about the Australasian approach that is also being used in Thailand and Indonesia that ultimately engages all employees through formal improvement activities.
This outstanding two-day workshop is designed for anyone who is interested in improving their workplace and assisting their company to achieve operations excellence.
This workshop will outline how to:
Breakdown barriers and build relationships between production, maintenance, management and shopfloor.
Understand the entire equipment and process losses within the plant along with whether they relate to technical or people issues
Improve equipment performance to allow time for operator development through synergistic area based teams
Improve communications between shifts to promote sharing of learning
Establish agreed standards across all shifts to reduce variation in operation and sustain improvements
Train operators to identify safety, quality and equipment problems at the source, at the earliest possible time
Change the equipment so it is easy for operators to find the problems
Create a maintenance support capability that can respond to small problems and issues identified by the operators to encourage operators to continue to find problems
Establish stability of the production plan through flow logic to promote and enable formal continuous improvement
8 top reasons to attend
Past attendees have achieved:
$110 million in savings over 4 years
50% reduction in average maintenance coasts across plant over 4 years
50% reduction in manufacturing costs over 2 years
88% reduction in lost time injury frequency rate over 2 years
85% improvement on your yield excellence gap over 2 years
$1.6million annual savings by improving mental recovery by 3% over 1 year
20% increase in plant capacity within capital expenditure over 1 year
We are a membership-based organisation assisting companies since 1996 to strive for Operational Excellence by progressively developing and unleashing the full potential of their people, equipment and processes using our proven Australasian TPM3 approach to TPM and Lean.
CTPM provides the expertise and guidance to accelerate the tangible and intangible benefits for all stakeholders from the successful introduction and implementation of TPM & Lean at your site.
Our research and experience has shown that to be able to fully understand and implement TPM & Lean into an Australasian work environment, all employees from top management to shop floor require:
- Education (why and how)
- Demonstration (copying)
- Practice (doing)
- Experience (time and reflection).
As such, CTPM has developed a proven flexible methodology supported by comprehensive team member manuals and booklets along with providing a 3 level support process aimed at the rapid development of your Co-ordinator, Champions and Team Leaders to ensure the highest probability of success.