Canning operations worldwide create large quantities of unsaleable canned products that have been rejected due to container damage, processing problems, or out of date stock. While not suitable for human consumption, this resource is perfectly suited for livestock and can be mixed with standard animal fodder to create a high value fodder with high moisture content.
The problem has been how to remove the can contents efficiently without contaminating the end product with steel as even the smallest piece of steel that finds its way into animal fodder will seriously injure or kill the animal.
Brentwood has combined several of our technologies to arrive at a solution that recovers 95% of the can contents with zero steel contamination AND cleans the steel cans ready for sale as clean steel scrap.
The plant accepts material loaded into the in-feed hopper and transfers this a feed conveyor that send the material to a Brentwood AZ50HD shredder where the steel cans are shredded, releasing most of the contents.
The shredded material is fed through a specially designed screw feeder equipped with high pressure water sprays allow any remaining solids to be released from the cans. A series of magnetic separation systems ensure that the solids are steel free and these are discharged into a suitable container.
The steel content is further processed to separate any paper or plastics that have been released so that clean steel is sent to the steel discharge conveyor. The system also removes non-ferrous materials, plastic and paper from the steel and solids stream and these are diverted to a separate collection bin.
Brentwood AZ50HD 37kW shredder with 31mm triple hook cutters
Zero steel contamination in the solids stream
95% solids recovery
Shredder features as high torque/slow speed cutting action = low maintenance costs
Planetary gearbox on shredder gives exceptional duty cycle and low noise
Shredder has Hexagonal alloy shafts for superior strength and endurance and high strength case hardened alloy steel cutters that can be hard faced and dressed in situ.
Production rate approx 40T/hr
Steel recovery at 40T/hr = 4T/hr
Permalube system keeps shredder end bearings lubricated.
Supplied as standard with PLC control panel fitted with a Brentwood Shredder Control card.
Brentwood 'Smart Start' or Brentwood "Eco Vari Drive" load management systems available
Brentwood Recycling Systems | Recycling and Waste Processing Machinery
Brentwood Recycling Systems is a leading manufacturer and supplier of recycling and waste-processing machinery — including shredders, apron feeders, conveying and feeding equipment, polystyrene recycling equipment and sorting and screening equipment
With 35 years of experience, Brentwood Recycling Systems has the expertise, experience and capacity you need to create effective commercial solutions.
We are the major manufacturers of industrial shredding machines in Australia, with the capacity to build machines up to 110kW for a wide range of applications.
An extensive range of 'multi-purpose' shredding plants have been developed for volume reduction of municipal and industrial waste, having throughput capacities of up to 30 tons per hour.
Brentwood also manufactures apron feeders, trommel screens, belt conveyors and separation systems, including an extensive range of materials handling systems — all of which can be integrated into purpose-built turnkey projects.
Brentwood Recycling Systems is also sole distributor for a wide range of the best international brands, including Metso (M&J Shredders), Redoma, Sensortechnik, Cushionpack and Gicom.
All of this means that we are able to create effective, tailored solutions for any challenge you may be facing.