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Robotic Welding & Fabrication / Flexible Robotic Welding Systems

Supplier: Lewis Australia

Our systems are fully designed in-housing using 3D and 2D CAD systems. Equipment is fully assembled, dimensionally checked, programmed and pre-commissioned on our floor prior to final installation and commissioning at our customer’s plant.

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Robotic Welding & Fabrication  / Flexible Robotic Welding Systems

Lewis Australia’s experience with robotic welding systems extends from:

Single MIG welding robot cells for automotive suspension components, cross members, deck lids, etc; to

Complete automotive welding fabrication systems for:

  • Engine compartment
  • Doors
  • Main body ballooning (framing)
  • Rear sub-frame, etc.

Our systems are fully designed in-housing using 3D and 2D CAD systems. Equipment is fully assembled, dimensionally checked, programmed and pre-commissioned on our floor prior to final installation and commissioning at our customer’s plant.

Lewis Australia’s turn-key scope of supply typically includes:

  • Complete system conceptual engineering, detailed, design and integration.
  • Fixturing, trunnions and rotary tables.
  • Robots for welding and part handling, including grippers and harnesses.
  • Spot and Arc welding equipment and accessories.
  • Complete control systems including programming and human machine interfaces (HMI’s).
  • Pneumatics, cooling water and fume extraction services.
  • Parts feeding, loading, in process transfer and accumulating, cooling and unloading systems.
  • Pressing and piercing operations
  • Mastic and glue dispensing and application.
  • In process and final gauging and inspection.
  • Guarding and safety systems.

Lewis Australia’s welding systems offer these features and benefits

  • Highly flexible to process differing models in a product family.
  • Integrated parts transfer by robot or dedicated transfer systems.
  • High robot utilisation.
  • Standardised modular designs for ease of maintenance and spares minimisation.
  • In-process accumulation allows uninterrupted production during minor maintenance and adjustment procedures.
  • Ergonomic designs and integrated safety systems ensure highest levels of OH&S.

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