KPM - Over-Line Vision Inspection System

Overview

Over-Line vision inspection systems feature a compact, stainless steel sensor head and are designed to mount directly over existing production lines. These systems deliver continuous inspection and data collection for objects of various sizes and shapes, regardless of their orientation or the speed of the conveyor belt.

System Features

• Easy installation and operation: operational within hours, mounts over existing production lines
• High speed: inspects up to 100 objects per second
• Multiple camera and lighting types from the top for enhanced accuracy
• Durable and wash-down ready stainless steel sensor head with waterproof lighting
• Accommodates conveyor widths from 300 mm to 2 m (12”–6.5’)
• Supports single-file rejection systems
• Real-time data and reporting sharing capability with other systems
• Generates production metrics such as uptime, throughput, and capacity
• Available models: OL-300 to OL-2000

System Benefits

• Enhances product knowledge through comprehensive measurements
• Enables prompt decisions and line adjustments through instant analysis data
• Ensures product consistency across batches, shifts, and facilities
• Reduces costs and waste for improved profitability
• Offers brand protection and efficient, organized reporting
• Delivers competitive advantages through automation

Typical Applications

• Physical measurement of product attributes: shape, size, and color (e.g. baked goods, cheese, fruit, meat, poultry, vegetables, pet food)
• Non-conforming product identification
• Foreign object detection
• Counting for throughput monitoring

Product Examples

• Bread: loaves, baguettes, buns, bagels, English muffins, croissants, muffins, etc.
• Cookies, crackers, biscuits
• Frozen pizza and pizza bases
• Snack foods: snack bars, pretzels, potato chips, French fries, dessert items, chocolates, candies
• Cheese: blocks, snack pieces, wax-covered varieties
• Meat & poultry: raw, breaded, grilled, patties, etc.