iBelt Conveyor Monitoring System
iBelt - Conveyor Monitoring System
Real-time conveyor monitoring system covering belt wear scanning, rip detection, splice and cord condition monitoring, and RFID belt tracking - all accessible via the DigitalHub web portal from any browser, on any device.
The iBelt conveyor monitoring system gives maintenance and reliability teams continuous visibility over conveyor belt condition across their site. Data from all installed conveyor monitoring tools feeds into the DigitalHub portal, providing a single source of truth for current readings and historical reports - no off-site reporting delays, no manual inspection logs.
Applications
- Conveyor monitoring for high-throughput mining systems where unplanned downtime carries significant financial cost
- Long drift or overland belts requiring continuous conveyor monitoring for longitudinal rip detection
- Steel cord belts needing ongoing splice integrity and cord condition monitoring across the belt lifecycle
- Sites moving from time-based maintenance schedules to condition-based conveyor monitoring and planning
Tools Included in the iBelt Conveyor Monitoring System
- DigitalHub Portal: web-based conveyor monitoring dashboard with current and historical belt condition data
- BeltGauge (Fixed): autonomous 24/7 belt cover thickness scanning without stopping the conveyor
- BeltGauge (Mobile): portable conveyor monitoring unit deployable across multiple conveyors in a single shift
- BeltTag: RFID-based belt tracking for accurate damage location, revolution counting, and changeout forecasting
- RipSaver: transmitter and receiver rip detection that triggers automatic belt shutdown on signal loss
- CordScan: magnetic flux leakage monitoring for splice and steel cord condition, integrates with site PLC and SCADA
Why Choose This Product
- Conveyor monitoring tools available as standalone installations or as a combined package through DigitalHub
- CordScan integrates directly with existing site PLC and SCADA control systems
- DigitalHub centralises all conveyor monitoring data and historical reports in one location
- Supports belt changeout planning based on measured remaining cover thickness rather than calendar-based schedules
- Developed and supported by the same organisation manufacturing and servicing the belts being monitored
Specifications
- Access: Web-based DigitalHub portal, accessible via browser on any device
- Scanning: Continuous (BeltGauge Fixed) or periodic (BeltGauge Mobile)
- Rip detection: Transmitter and receiver system with automatic belt shutdown trigger (RipSaver)
- Cord monitoring: Magnetic flux leakage via CordScan, PLC and SCADA compatible
- Belt tracking: RFID embedded tags via BeltTag
To contact Fenner Conveyors about iBelt Conveyor Monitoring System use Get a quote.
The iBelt conveyor monitoring system gives maintenance and reliability teams continuous visibility over conveyor belt condition across their site. Data from all installed conveyor monitoring tools feeds into the DigitalHub portal, providing a single source of truth for current readings and historical reports - no off-site reporting delays, no manual inspection logs.
Applications
- Conveyor monitoring for high-throughput mining systems where unplanned downtime carries significant financial cost
- Long drift or overland belts requiring continuous conveyor monitoring for longitudinal rip detection
- Steel cord belts needing ongoing splice integrity and cord condition monitoring across the belt lifecycle
- Sites moving from time-based maintenance schedules to condition-based conveyor monitoring and planning
Tools Included in the iBelt Conveyor Monitoring System
- DigitalHub Portal: web-based conveyor monitoring dashboard with current and historical belt condition data
- BeltGauge (Fixed): autonomous 24/7 belt cover thickness scanning without stopping the conveyor
- BeltGauge (Mobile): portable conveyor monitoring unit deployable across multiple conveyors in a single shift
- BeltTag: RFID-based belt tracking for accurate damage location, revolution counting, and changeout forecasting
- RipSaver: transmitter and receiver rip detection that triggers automatic belt shutdown on signal loss
- CordScan: magnetic flux leakage monitoring for splice and steel cord condition, integrates with site PLC and SCADA
Why Choose This Product
- Conveyor monitoring tools available as standalone installations or as a combined package through DigitalHub
- CordScan integrates directly with existing site PLC and SCADA control systems
- DigitalHub centralises all conveyor monitoring data and historical reports in one location
- Supports belt changeout planning based on measured remaining cover thickness rather than calendar-based schedules
- Developed and supported by the same organisation manufacturing and servicing the belts being monitored
Specifications
- Access: Web-based DigitalHub portal, accessible via browser on any device
- Scanning: Continuous (BeltGauge Fixed) or periodic (BeltGauge Mobile)
- Rip detection: Transmitter and receiver system with automatic belt shutdown trigger (RipSaver)
- Cord monitoring: Magnetic flux leakage via CordScan, PLC and SCADA compatible
- Belt tracking: RFID embedded tags via BeltTag
To contact Fenner Conveyors about iBelt Conveyor Monitoring System use Get a quote.
The iBelt conveyor monitoring system brings belt-condition readings and reports together in DigitalHub, a web portal accessible through a browser on any device. BeltGauge Fixed scans cover thickness continuously without stopping the conveyor, giving maintenance teams measured wear data for changeout planning. For steel-cord belts, CordScan monitors splice integrity and cord condition across the belt lifecycle.
- RipSaver automatically shuts down the belt when its transmitter-receiver system loses signal
- CordScan uses magnetic flux leakage and connects with site PLC and SCADA
- BeltTag uses embedded RFID tags for damage location, revolution counting and changeout forecasts
- BeltGauge Mobile is portable for deployment across multiple conveyors in a single shift
- Monitoring tools are available individually or as a combined DigitalHub package
Source: listing by Fenner Conveyors on IndustrySearch · Updated 1 Nov 2026
AI Overview is generated by artificial intelligence and may contain mistakes.
Written by AI from the listing by Fenner Conveyors on IndustrySearch. It is meant to use only what that listing says, but it can still get details wrong, so check them with the supplier before you buy.
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