Industrial Ultrasonic Spray Coater for sale from ProfTek Pty Ltd

Industrial Ultrasonic Spray Coater

Supplier: ProfTek Pty Ltd

Industrial Ultrasonic Spray Coater

The ProfTek Industrial Ultrasonic Spray Coater is a precision thin-film deposition system offering exceptional coating uniformity, accurate film thickness control and high transfer efficiency.

Exceptional coating uniformity

Overview

The Industrial Ultrasonic Spray Coater supports small-batch and pilot-scale thin-film production in laboratory and manufacturing environments. Its configurable, programmable operation scales from small-batch laboratory work to high-volume continuous production, with precision, reliability and long-term stability.

Specifications

Specification	Value
maximum coating area	600 × 600 mm
coating thickness	20 nm to 100 µm, depending on the material properties
viscosities	20–30 cps
particles	up to 10–20 µm
transfer efficiency	more than four times higher than that of standard air-spray coating systems
material-use ratio	greater than 85 %
uninterrupted operation	up to 24 hours
film uniformity	greater than 95 %
digital ultrasonic generator	powered by four CPUs
power control steps	as fine as 0.01 W

Features

Ultrasonic atomisation produces micro-sized droplets using vibration rather than air pressure, eliminating turbulence and splashing while reducing material waste.
Specialised WideMist, ConeMist or FocusMist nozzles, with optional parallel installation of multiple nozzles to increase productivity.
Continuous metering-pump system provides stable liquid flow.
Carrier-gas control, vacuum-heating plates and a built-in exhaust system support consistent deposition quality and safe, clean operation.
Integrated XYZ servo-motion system and high-performance motion controller optimise nozzle movement.
Digital ultrasonic generator provides precise, stable output.
User-friendly full-colour touchscreen interface for intuitive operation.
Laser-light alignment assists accurate nozzle positioning.
Precision air-pressure regulation maintains stable carrier gas throughout coating.
Robust mechanical and electrical construction for extended service life and reliable continuous production with consistent, repeatable process results.
Programmable process parameters with recipe storage.
Comprehensive safety interlocks and alarm functions.
Standard data output interfaces for process monitoring, statistical reporting and traceability.
Service access designed to minimise planned maintenance downtime and enable rapid fault diagnosis.
Comprehensive Australian warranty and aftersales service program.

Applications

Catalyst-coated membranes (CCM) for fuel cells.
Functional layers for thin-film solar cells, biosensors and microfluidic chips.
Photoresist coatings for silicon wafers.
Anti-reflection, hydrophobic and hydrophilic layers.
Thermal-insulation and transparent-conductive coatings.
Electronics manufacturing, semiconductor processing, precision industrial production, scientific research and development, and specialised manufacturing processes.

Overview

Specifications

Specification	Value
maximum coating area	600 × 600 mm
coating thickness	20 nm to 100 µm, depending on the material properties
viscosities	20–30 cps
particles	up to 10–20 µm
transfer efficiency	more than four times higher than that of standard air-spray coating systems
material-use ratio	greater than 85 %
uninterrupted operation	up to 24 hours
film uniformity	greater than 95 %
digital ultrasonic generator	powered by four CPUs
power control steps	as fine as 0.01 W

Features

Ultrasonic atomisation produces micro-sized droplets using vibration rather than air pressure, eliminating turbulence and splashing while reducing material waste.
Specialised WideMist, ConeMist or FocusMist nozzles, with optional parallel installation of multiple nozzles to increase productivity.
Continuous metering-pump system provides stable liquid flow.
Carrier-gas control, vacuum-heating plates and a built-in exhaust system support consistent deposition quality and safe, clean operation.
Integrated XYZ servo-motion system and high-performance motion controller optimise nozzle movement.
Digital ultrasonic generator provides precise, stable output.
User-friendly full-colour touchscreen interface for intuitive operation.
Laser-light alignment assists accurate nozzle positioning.
Precision air-pressure regulation maintains stable carrier gas throughout coating.
Robust mechanical and electrical construction for extended service life and reliable continuous production with consistent, repeatable process results.
Programmable process parameters with recipe storage.
Comprehensive safety interlocks and alarm functions.
Standard data output interfaces for process monitoring, statistical reporting and traceability.
Service access designed to minimise planned maintenance downtime and enable rapid fault diagnosis.
Comprehensive Australian warranty and aftersales service program.

Applications

Catalyst-coated membranes (CCM) for fuel cells.
Functional layers for thin-film solar cells, biosensors and microfluidic chips.
Photoresist coatings for silicon wafers.
Anti-reflection, hydrophobic and hydrophilic layers.
Thermal-insulation and transparent-conductive coatings.
Electronics manufacturing, semiconductor processing, precision industrial production, scientific research and development, and specialised manufacturing processes.

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Supplier

Supplier: ProfTek Pty Ltd

Location: Pagewood, NSW

Trade With Confidence. The supplier of this item is approved as a Verified Supplier. Business registration, contact details and locations have been verified. ProfTek Pty Ltd are also proudly displaying these credentials:

Location:

Pagewood , NSW

Joined:

Oct 2026

Level:

Premium Storefront

Verified: