Bulk Bag Discharger & Filling FIBC Get latest price

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Overview

• Highly efficient systems that remove dust and sustain a dust-free environment.
• Support a range of bulk bags and weights, with forklift or monorail hoist loading.
• Available as a stand-alone frame or a complete line including flow aids, lump breaking, feeding, conveying and controls.

Specifications

Bulk bag dischargers

• Frames support bags over the process for dust-free emptying. Forklift loading or an integrated hoist on a monorail eliminates manual lifting.
• Forklift-loaded frames require less headroom; an electric hoist and trolley allows one operator to load without a forklift near the process.
• Adjustable frames, height-adjustable spout connections and hoist loading accommodate different bag sizes and loop styles.
• Bag massagers, pneumatic massagers, vibrating tables and tensioning frames help cohesive or compacted products discharge fully.
• Loop tensioning and a final massage cycle help remove residue from bag corners.
• Spout clamps or iris valves provide dust-tight connections and partial-bag control. Enclosed spout access, including an access chamber with gloves, and local extraction help contain dust.
• Liner restraints prevent loose liners from blocking valves and feeders.
• A lump breaker beneath the hopper breaks up caked material. Steeper hopper walls or an agitated outlet may be required for bridging products.
• Load cells enable discharge by weight for batching, improving accuracy and reducing separate weigh stations. Load cells and weight-tracking controls can be retrofitted to suitable existing frames in many cases.

Bulk bag fillers

• Frames hold bags open on their loops and inflate them to remove creases.
• Load cells monitor filling weight; coarse and fine filling rates help reach the target without overfilling.
• Vibration densifies the product, increasing the quantity that fits and helping bags stand upright and stable for transport.
• An inflatable spout seal and dust extraction connection capture displaced air during filling.
• Roller conveyors or a pallet dispenser speed up bag changes in high-volume operations.
• An adjustable fill head accommodates several bag heights.

Process integration

• Material can discharge immediately through a Duraflex Screw Feeder into a conveying line, mixer or storage bin.
• Other discharge routes include a mixer, pneumatic conveyor, or screw feeder into an extruder, with pneumatic transfer to silos and hoppers.
• Screw feeders, rotary valves or hoppers control discharge into downstream processes.
• System design coordinates frame height, outlet, conveying rate and controls.
• Mini bulk containers or bag tip stations can sit alongside the discharger for smaller quantities or frequently changing ingredients.

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To contact Klausen Process Machinery Pty Ltd (KPM) about Bulk Bag Discharger & Filling FIBC use Get a quote.