X-Ray Food Inspection System | SCAN Aicon ...

X-Ray Food Inspection System | SCAN Aicon XR-500 Poultry

Supplier: Vemag Australia

The AICON SCAN XR-500 Poultry Application is an X-ray inspection system for raw meat quality control, using a Photon Counter Detector to detect even 1mm of calcified bone.

Features

Effective detection: highest detection level (POD) of calcified bones, metallic contamination, glass, stones, Teflon, ceramics, dense plastics, product lumps and more, with the lowest false rejection rate (FRR).
Ultra Performance X-ray configuration combines maximum source, detector, control electronics and data calculation parameters with unique image analysis algorithms for demanding applications.
Heavy Duty Higenic Clean construction accommodates harsh, wet production environments.
Proprietary Poultry Bone Detection hardware, software and dedicated algorithms support multi-energy imaging and analysis, plus re-inspection to optimise manual handling/cleaning.
Multilane control of several production lines using one X-ray detector.
High-efficiency, multi-threaded data processing up to 10 Gb/s supports efficient image processing and maximum inspection performance.
Built-in self-control uses dual communication and redundant data processing for stable software and hardware operation. Continuous checks capture malfunctions from image creation and analysis through product rejection and data acquisition supervision.
Inverted inspection logic treats products as non-compliant until scanning confirms compliance, minimising the risk of non-compliant products reaching market, including during component failure.
Real-time product tracking and position registration regardless of throughput or production complexity.
Intelligent, ergonomic, hygienic design supports comfortable operation, quick adjustment, consumable replacement and easy maintenance.
Simple operation with automated product learning and personalised control-panel settings.
Full MES integration supports communication with production-line devices through EtherNet/IP, PROFINET, S7, EtherCAT, Modbus-TCP, Profibus, CAN, CANopen, OPC UA, SQL, Siemens Standard and RS.

Performance

Specification	Value
Speed	60 m/min
Processing	10 Gb/s
Performance	240 PPM

Technical specification

Specification	Value
Troughput	= 60m/min
Detection area	450mm / 500mm at belt level
Diode resolution	0,1mm photon counting detector (AICON PCT™)
X-ray source	35-100 kV / 1.0-8.0 mA, 500 W
Number of scanning beams	1
Beam direction	Vertical
X-ray emission	<1 µSv / h, the product complies with legal EU directives
Cooling	Dry Air or chilled water cooling system
Operating environment	Temperature: 0 - 45 °C, humidity: 30 - 95%, non-condensing
Ingress Protection	IP69
Construction material	Bead-blasted stainless steel 1.4301 (AISI 304)
Display	TFT LCD 17" Touchscreen
Operating system	Windows 10 Enterprise
Software	AiSoft
Number of product programmes	1000
Disk space	500 GB for x-ray pictures and internal data storage, expandable
Communication interfaces	Ethernet 10/100/1000 mbps, USB 3.0 for external data storage
Air requirement	Min. 6 bar for pneumatic rejection systems
Power supply	Single phase, 230 VAC +/-10%, fuse 16 A
Dimensions	2650 mm x 1415 mm x 2600 mm (L x B x H)

Features

Effective detection: highest detection level (POD) of calcified bones, metallic contamination, glass, stones, Teflon, ceramics, dense plastics, product lumps and more, with the lowest false rejection rate (FRR).
Ultra Performance X-ray configuration combines maximum source, detector, control electronics and data calculation parameters with unique image analysis algorithms for demanding applications.
Heavy Duty Higenic Clean construction accommodates harsh, wet production environments.
Proprietary Poultry Bone Detection hardware, software and dedicated algorithms support multi-energy imaging and analysis, plus re-inspection to optimise manual handling/cleaning.
Multilane control of several production lines using one X-ray detector.
High-efficiency, multi-threaded data processing up to 10 Gb/s supports efficient image processing and maximum inspection performance.
Built-in self-control uses dual communication and redundant data processing for stable software and hardware operation. Continuous checks capture malfunctions from image creation and analysis through product rejection and data acquisition supervision.
Inverted inspection logic treats products as non-compliant until scanning confirms compliance, minimising the risk of non-compliant products reaching market, including during component failure.
Real-time product tracking and position registration regardless of throughput or production complexity.
Intelligent, ergonomic, hygienic design supports comfortable operation, quick adjustment, consumable replacement and easy maintenance.
Simple operation with automated product learning and personalised control-panel settings.
Full MES integration supports communication with production-line devices through EtherNet/IP, PROFINET, S7, EtherCAT, Modbus-TCP, Profibus, CAN, CANopen, OPC UA, SQL, Siemens Standard and RS.

Performance

Specification	Value
Speed	60 m/min
Processing	10 Gb/s
Performance	240 PPM

Technical specification

Specification	Value
Troughput	= 60m/min
Detection area	450mm / 500mm at belt level
Diode resolution	0,1mm photon counting detector (AICON PCT™)
X-ray source	35-100 kV / 1.0-8.0 mA, 500 W
Number of scanning beams	1
Beam direction	Vertical
X-ray emission	<1 µSv / h, the product complies with legal EU directives
Cooling	Dry Air or chilled water cooling system
Operating environment	Temperature: 0 - 45 °C, humidity: 30 - 95%, non-condensing
Ingress Protection	IP69
Construction material	Bead-blasted stainless steel 1.4301 (AISI 304)
Display	TFT LCD 17" Touchscreen
Operating system	Windows 10 Enterprise
Software	AiSoft
Number of product programmes	1000
Disk space	500 GB for x-ray pictures and internal data storage, expandable
Communication interfaces	Ethernet 10/100/1000 mbps, USB 3.0 for external data storage
Air requirement	Min. 6 bar for pneumatic rejection systems
Power supply	Single phase, 230 VAC +/-10%, fuse 16 A
Dimensions	2650 mm x 1415 mm x 2600 mm (L x B x H)