Coperion High Shear Mixer Granulator Systems ...

Coperion High Shear Mixer Granulator Systems

Supplier: Hillen Brand

Coperion’s High-Shear Mixer Granulator Systems are engineered for high-efficiency mixing, wet granulation, and pelletizing across pharmaceutical, nutraceutical, and food processing applications.

Receive 1-3 days from order

Featuring fast mixing times, optimal Active Pharmaceutical Ingredient (API) distribution, tool-free scale-up, and automated discharge capabilities, these units provide seamless scalability from lab-scale formulation trials to full production capacities.

Technical Specifications & Model Comparison

Parameter / Feature	Laboratory Scale (P1–6)	Pilot / Intermediate Scale (P10–60)	Single-Pot Processor (P/VAC-10)	Production Scale Range
Primary Applications	R&D, small-batch formulation, pelletizing	Process development, pilot batches, wet granulation	Mixing, granulating, and vacuum drying in one vessel	High-throughput commercial production
Design Concept	Compact, space-saving benchtop/standalone unit	Mobile, compact unit design	Modular single-pot processor	Industrial floor-standing system
Scale-Up Capability	Tool-free scale-up to larger facilities	Direct transferability to production lines	Predictable scale-up performance	Full production batch scalability
Dismantling & Cleaning	Plug & Play, simple maintenance	Fast bowl changes & rapid emptying	Easy dismantling; tool-free bowl swaps	CIP / automated hygiene options
Integrated Drying	External drying required	External drying required	Integrated Vacuum Drying (P/VAC)	External / fluid-bed drying integration

Key Operational & Commercial Advantages

Superior API Distribution & Homogeneity: High-shear mixing tools ensure optimal distribution of active ingredients and binder solutions within short process cycles.
Multifunctional Processing: Combines mixing, wet granulation, and pelletizing in a single machine footprint to reduce equipment requirements.
Rapid Batch Turnover: Features quick-release mechanisms and automatic bowl emptying for rapid batch changes and streamlined cleaning protocols.
Seamless Scalability: Identical geometry and process parameters across laboratory, pilot, and commercial production units simplify scale-up without product re-formulation.
Tool-Free Flexibility: Modular design and tool-free bowl changes allow quick adaptation to varying batch sizes and recipe needs.

Primary Applications & Industries

Pharmaceutical & Oral Solid Dosage (OSD): High-shear powder mixing, wet granulation, hot melt granulation, and pelletizing for tablet compression and capsule filling.
Nutraceuticals & Fine Chemicals: Homogeneous blending of active compounds, vitamins, and specialized granulates.
Food & Cosmetics: Fine powder blending, binder dispersion, and wet agglomeration.

Technical Specifications & Model Comparison

Parameter / Feature	Laboratory Scale (P1–6)	Pilot / Intermediate Scale (P10–60)	Single-Pot Processor (P/VAC-10)	Production Scale Range
Primary Applications	R&D, small-batch formulation, pelletizing	Process development, pilot batches, wet granulation	Mixing, granulating, and vacuum drying in one vessel	High-throughput commercial production
Design Concept	Compact, space-saving benchtop/standalone unit	Mobile, compact unit design	Modular single-pot processor	Industrial floor-standing system
Scale-Up Capability	Tool-free scale-up to larger facilities	Direct transferability to production lines	Predictable scale-up performance	Full production batch scalability
Dismantling & Cleaning	Plug & Play, simple maintenance	Fast bowl changes & rapid emptying	Easy dismantling; tool-free bowl swaps	CIP / automated hygiene options
Integrated Drying	External drying required	External drying required	Integrated Vacuum Drying (P/VAC)	External / fluid-bed drying integration

Key Operational & Commercial Advantages

Superior API Distribution & Homogeneity: High-shear mixing tools ensure optimal distribution of active ingredients and binder solutions within short process cycles.
Multifunctional Processing: Combines mixing, wet granulation, and pelletizing in a single machine footprint to reduce equipment requirements.
Rapid Batch Turnover: Features quick-release mechanisms and automatic bowl emptying for rapid batch changes and streamlined cleaning protocols.
Seamless Scalability: Identical geometry and process parameters across laboratory, pilot, and commercial production units simplify scale-up without product re-formulation.
Tool-Free Flexibility: Modular design and tool-free bowl changes allow quick adaptation to varying batch sizes and recipe needs.

Primary Applications & Industries

Pharmaceutical & Oral Solid Dosage (OSD): High-shear powder mixing, wet granulation, hot melt granulation, and pelletizing for tablet compression and capsule filling.
Nutraceuticals & Fine Chemicals: Homogeneous blending of active compounds, vitamins, and specialized granulates.
Food & Cosmetics: Fine powder blending, binder dispersion, and wet agglomeration.

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